Coastal Power Systems

Power Distribution Solutions for Critical Infrastructure

Custom switchgear, switchboards, engineering, testing, commissioning, maintenance, and emergency response services for data centers, utilities, power generation, and industrial facilities.

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Coastal Power Systems – Powering Critical Electrical Infrastructure

Coastal Power Systems is an engineering-driven manufacturer of critical electrical infrastructure. We deliver complete electrical infrastructure lifecycle solutions—from concept and design, through manufacturing, commissioning, testing, modernization, maintenance, and emergency response. We partner with EPCs, industrial facilities, and mission-critical operators to reduce risk, improve power reliability, and simplify project execution.

What began as a trusted source for circuit breakers in 1995, has grown into a full-service power systems provider, serving industrial facilities, utilities, data centers, power generation sites, oil and gas operations, renewables, commercial facilities, and other mission-critical environments. (See Industries Served)

Located in the Houston, Texas metro area, Coastal Power Systems combines engineering expertise, manufacturing capabilities, field service experience, testing support, and technical problem-solving under one roof. This integrated approach gives customers all over the world a single-source partner for power distribution equipment, reliability services, modernization planning, emergency replacement, and lifecycle support.

Our mission is to deliver dependable, responsive, and practical power solutions that help customers maximize reliability, minimize downtime, and maintain critical operations.

Electrical engineer at Coastal Power Systems reviewing switchgear.

Why Coastal Power Systems?

  • 30+ years of power systems experience
  • In-house manufacturing with engineering-first approach
  • Switchgear, switchboard, panelboard, and protection system expertise
  • NETA-guided testing procedures
  • Field service and manufacturing support under one roof
  • OEM and obsolete equipment knowledge
  • Breaker modernization and retrofit experience
  • Fast turnaround for critical equipment needs
  • 24/7 emergency support for urgent power system issues
  • Complete electrical infrastructure packages
  • Single point of responsibility with faster communication and project execution

Comprehensive Critical Power Infrastructure Solutions

Coastal Power Systems supports every stage of the electrical infrastructure lifecycle, from new equipment design and manufacturing (with engineering support), to testing and commissioning, preventive maintenance, modernization, and emergency response. Our capabilities are designed for facilities that cannot afford unnecessary downtime, unreliable equipment, or fragmented vendor support.

Coastal Power Systems Difference...we don't just manufacture products, we provide complete solutions for critical power systems.

We Build What We Sell. We Support What We Build.

Circular seven-step project lifecycle diagram with steps: Design, Manufacture, Commission, Operate, Maintain, Modernize, Replace surrounding a central'Full Project Lifecycle Support' caption.

 

Chart showing what CPS does at every phase of the electrical infrastructure lifecycle.

 

What We Do at Coastal Power Systems

Engineering & Design

Reliable power distribution starts with sound engineering. Coastal Power Systems provides engineering support and power system studies to help customers evaluate risk, improve coordination, support design decisions, reduce arc flash exposure, and make informed equipment and maintenance decisions.

Manufacturing

Coastal Power Systems manufactures and supports custom power distribution equipment for industrial, utility, commercial, and mission-critical applications. Our manufacturing capabilities help customers meet project requirements, replace aging equipment, support expansion needs, and improve power distribution reliability.

Testing and Commissioning

Electrical equipment must be tested, verified, and commissioned properly before it is placed into service. Coastal Power Systems provides NETA-guided testing and commissioning support to help confirm equipment condition, validate performance, reduce startup problems, and support safe energization.

Maintenance & Reliability

Preventive maintenance is one of the most effective ways to reduce electrical failures, extend equipment life, and identify problems before they become outages. Coastal Power Systems helps customers maintain critical equipment through inspection, testing, maintenance planning, infrared thermography, asset support, and lifecycle services.

Modernization & Life Extension

Aging electrical infrastructure does not always need full replacement. Coastal Power Systems helps customers modernize existing systems, improve safety, upgrade reliability, reduce arc flash risk, and extend the usable life of critical equipment when replacement is not practical, cost-effective, or available within the required timeline.

Emergency Response

When critical power equipment fails, response time matters. Coastal Power Systems provides emergency support for facilities facing equipment failures, outage events, replacement challenges, troubleshooting needs, and urgent power distribution problems. Our combination of field service knowledge, equipment expertise, and manufacturing capability allows us to respond quickly when power system reliability is at risk.

Field Services

Coastal Power Systems provides electrical field services for facilities that depend on reliable power distribution equipment and coordinated system performance. Our field capabilities support equipment startup, system verification, preventive maintenance, troubleshooting, repair, refurbishment, and lifecycle support for industrial, utility, commercial, and mission-critical electrical infrastructure.

 

Industrial Circuit Breakers
Sales, Repairs, Retrofits & Parts

Whether you need a replacement circuit breaker, obsolete equipment, repair services, retrofit kits, replacement parts, or technical support, Coastal Power Systems can help. Our Circuit Breaker Shop offers new, reconditioned, and hard-to-find industrial circuit breakers backed by engineering expertise and responsive customer service.

Shows four Industrial Circuit Breakers

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Industries We Serve

Coastal Power Systems supports a wide range of industries through custom power distribution equipment manufacturing, engineering services, testing and commissioning, maintenance programs, modernization projects, and emergency response capabilities. By combining technical expertise with practical field experience, CPS helps organizations improve reliability, reduce risk, and maximize the value of their electrical infrastructure investments.

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Coastal Power Systems serves critical infrastructure industries including power generation, utilities, transportation, data centers, municipal facilities, and industrial manufacturing.
Industries Served by Coastal Power Systems

 

Featured Solutions

Coastal Power Systems provides practical solutions for power distribution, electrical safety, equipment modernization, reliability improvement, and emergency restoration. Whether you need new switchgear, a breaker modernization plan, infrared inspections, commissioning support, or emergency equipment replacement, our team can help you evaluate the system, identify the risk, and implement the right solution.

Critical Power Distribution

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Arc Flash Mitigation

Breaker Modernization

Switchgear Upgrades

Preventive Maintenance Programs

Reliability Testing

24/7

Emergency Power Restoration

A Single-Source Partner for Electrical Infrastructure Reliability

Coastal Power Systems gives customers access to engineering support, manufacturing, testing, maintenance, modernization, and emergency response through one experienced provider. This is especially valuable for EPCs, facility engineers, procurement teams, estimators, maintenance managers, and operators responsible for complex power distribution systems.

Instead of coordinating disconnected vendors for equipment, testing, troubleshooting, maintenance, and field service, customers can work with a team that understands how electrical infrastructure performs across its full lifecycle. That helps reduce communication gaps, improve technical alignment, shorten response times, and support better long-term reliability decisions.

 

Talk to Coastal Power Systems

If you need custom switchgear, power distribution equipment, breaker modernization, testing, commissioning, preventive maintenance, infrared inspections, emergency support, or help evaluating aging electrical infrastructure, Coastal Power Systems can help you determine the next step.

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Frequently Asked Questions

What should I look for when choosing a NETA-guided testing company?

When selecting a NETA-guided testing company, look beyond the testing report itself. Evaluate the company’s field experience, technical capabilities, safety record, qualifications of testing personnel, engineering resources, and ability to support corrective actions identified during testing.

The best providers understand the entire electrical system rather than simply performing tests. A company that also performs engineering studies, commissioning, maintenance, modernization, and troubleshooting can often provide more practical recommendations because they understand how equipment performs throughout its lifecycle.

Why choose a company that provides engineering, manufacturing, testing, and maintenance services?

Electrical infrastructure decisions rarely exist in isolation. Equipment design affects commissioning. Testing results influence maintenance strategies. Engineering studies drive modernization decisions. Reliability programs impact long-term asset management.

Working with a company that supports the entire electrical asset lifecycle often results in better coordination, fewer knowledge gaps, faster problem resolution, and more practical recommendations. Instead of managing multiple vendors, organizations benefit from a partner that understands the complete system.

What is NETA-guided testing?

NETA-guided testing refers to electrical testing performed in accordance with standards published by the International Electrical Testing Association. These standards establish testing procedures, acceptance criteria, and maintenance testing requirements for electrical power distribution equipment.

NETA-guided testing is commonly performed during commissioning, maintenance outages, equipment evaluations, and reliability programs to verify equipment performance and identify developing problems before failures occur.

When is an arc flash study required?

Arc flash studies are generally performed whenever significant changes occur within the electrical system. Common triggers include new equipment installations, protection system modifications, utility changes, facility expansions, and major modernization projects.

Many organizations also update arc flash studies periodically to ensure labels, incident energy calculations, and protection settings remain accurate.

How often should switchgear be maintained?

Maintenance frequency depends on equipment age, operating conditions, criticality, environment, manufacturer recommendations, and maintenance history. Most facilities perform routine inspections annually, infrared scans on a regular basis, and comprehensive maintenance every three to five years.

Mission-critical facilities often perform maintenance more frequently based on reliability requirements.

What is a power system coordination study?

A power system coordination study evaluates protective devices throughout an electrical system to ensure faults are isolated by the device closest to the problem. Proper coordination minimizes outage impact, improves reliability, protects equipment, and supports worker safety.

Coordination studies are commonly performed during new construction, expansions, modernization projects, and protection system upgrades.

What is the difference between primary and secondary injection testing?

Primary injection testing verifies the performance of the complete protection system by injecting actual current through current transformers, breakers, relays, and associated equipment. This approach validates overall system operation under realistic conditions.

Secondary injection testing focuses on relay performance by injecting signals directly into the relay without energizing primary equipment. It is commonly used to verify relay settings, logic functions, timing, and protective characteristics.

 


Explore Our Capabilities

Electrical engineers reviewing power system one-line diagrams, coordination studies, and arc flash analysis during an engineering design review.

Engineering and Design Services

ENGINEERING AND DESIGN Engineering studies and technical consulting services designed to improve electrical system reliability, reduce operational risk, support compliance …
Manufacturer of UL 891 switchboards

Manufacturing

MANUFACTURING Custom electrical power distribution equipment designed to improve reliability, simplify installation, support modernization initiatives, and meet the demanding requirements …
Technician performing relay testing and commissioning inside low-voltage switchgear using professional electrical test equipment.

Testing & Commissioning

TESTING & COMMISSIONING Electrical testing and commissioning services designed to verify equipment performance, identify potential issues before startup, improve system …
Technician performing infrared thermography inspection of energized switchgear to identify potential electrical hot spots and reliability risks.

Maintenance and Reliability Services

MAINTENANCE AND RELIABILITY Electrical maintenance and reliability services designed to reduce unplanned downtime, extend equipment life, improve safety, and support …
Circuit Breaker Upgrade (ABB)

Modernization and Life Extension

MODERNIZATION & LIFE EXTENSION Electrical modernization and life extension solutions designed to improve reliability, enhance safety, reduce operational risk, and …
CPS field service technicians responding to a critical power system outage at an industrial facility during nighttime emergency operations.

Emergency Response Services for Electrical Power Systems

EMERGENCY RESPONSE Emergency electrical services designed to restore critical operations, reduce downtime, assess equipment damage, and help facilities recover quickly …
CPS field service technician performing electrical testing on low-voltage switchgear aboard an offshore oil and gas platform.

Field Services for Critical Power Infrastructure

FIELD SERVICES Field service support for testing, commissioning, maintenance, repair, refurbishment, and engineering activities that help industrial and mission-critical facilities …

 

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Coastal Power Systems

We Build What We Sell. We Support What We Build.